Airbox

BMW GS
BMW GS

Precision and compactness: the perfect equipment for the BMW GS airbox

For the BMW GS airbox, CEMAS developed a custom hot plate welding system designed to deliver strong, airtight, and dimensionally precise joints—even in applications with complex geometries and space constraints. This solution is ideal for plastic components in motorcycle engine systems where performance and sealing are critical.

The welding equipment was specifically engineered to fit into a compact machine footprint without compromising on weld quality, process stability, or long-term reliability. Developed in close collaboration with the customer, the system enables a one-step welding process that ensures high repeatability and consistent results across production cycles.

Ergonomics and user-friendly operation were key design priorities, making this solution both efficient and easy to integrate into modern manufacturing lines.

Airbox hot plate welding tool - Upper tool
Upper tool
Airbox hot plate welding tool - Lower tool
Lower tool
Airbox hot plate welding tool - Mirror
Mirror
Airbox for airfilter
Airbox
BMW GS
BMW GS